1. Set up a cleanable workshop-

1. Set up a cleanable workshop

Sharing our Indonesia silicone foley catheter project that we built on 2020s, we provided suggestion on customer’s workshop design before building, and help them to place machines reasonably. Setting up a cleanable workshop is very important for medi...

2. Manufacturing machine installation -

2. Manufacturing machine installation

After the machines arrived customer’s factories, we dispatched our technicians to their factories and helped them to set up air and water channel. Installed machines like silicone tube extruder machine, silicone mix machine, silicone injection moldin...

3. Meeting for machines training-

3. Meeting for machines training

Our technicians holding meeting to share the machines operation skill and standard documents to guide employees how to use and operate the machines well, how to assemble the component, how to test and pack the finished products at the end. It is the ...

4. Mixing silicone raw material -

4. Mixing silicone raw material

The tube body and balloon should made by solid silicone, so we have to mix silicone for production, brands can choose Dow Corning/Wacker/Wynca/Square. Y connector raw material can choose liquid silicone for production, no need to mix before use.

5. Produce silicone tube by extruder -

5. Produce silicone tube by extruder

Setting the tube length by machine and pour the raw material inside. Machine will push the silicone material to move forward, during the forward movement, the silicone material is compacted, heating, plasticizing and then the silicone material from t...

6. Produce silicone balloon by vulcanizer-

6. Produce silicone balloon by vulcanizer

Silicone balloon made by press vulcanizer and mold, this machine is se-mi automatic, after the balloon finish, employee use hand blower gun to clean the impurities and take out the balloon.

7. Vulcanization of Y head for silicone foley catheter-

7. Vulcanization of Y head for silicone foley catheter

Connect the Y head with tube body by silicone injection molding machine, make it more solid and not easy to broken.

8. Assemble silicone balloon on the tube -

8. Assemble silicone balloon on the tube

Prepare the finished silicone balloon, and assemble it by glue manually.

9. Printing related information on the Y connector or tube body-

9. Printing related information on the Y connector or tube body

Customer can set the printing information by themselves and print on Y connector or tube body by printing machine. Mostly, we will print size, capacity, company logo, etc.

10. Assemble check valve and color code-

10. Assemble check valve and color code

Use glue to assemble check valve and color code, in the initial stage, these components can purchase from us, that can relieve production pressure and cost. After familiar with the whole process of silicone foley catheter production line, we can help...

11. Finished products test and inspection -

11. Finished products test and inspection

Inflate air into the balloon, and place for 24 hours to check the shape, appearance and performance.

12. Finished products package -

12. Finished products package

After finished products done, we can start the package. First of package the product into the inner EVA bag, it can reduce the dust. After that, place into the middle box, carton and arrange sterilization.